As a member of the Japan Responsible Care Council (currently the RC Committee of the Japan Chemical Industry Association), the Sanyo Chemical Group has established a Management Policies Concerning Responsible Care (RC) and conducts RC activities. We are also engaged in environmental management efforts in line with an Environmental Action Plan that includes priority actions and targets.
≫ Management Policies Concerning Responsible Care (RC)
Policy
The policy adds “We will strive for perfection in safety and harmony with the environment, which is the first required mission in society" to our Company Mission and “We shall proactively take initiatives to conserve the environment and prevent accidents and disasters as crucial requirements for the sustainability and activity of our business" to our Code of Corporate Ethics.
We are also taking concrete actions in line with our CSR Guidelines, which call for reducing environmental impact, contributing to the environment and improving living conditions as a focus of product development, and conducting sustainable purchasing.
Management System
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The Responsible Care Dept. of the Responsible Care Division oversees all environmental protection activities, while the Products Evaluation Dept. is in charge of chemical and product safety activities and certain logistics safety activities.
We had used the environmental management system (ISO14001) as a tool for RC activities promotion. However, as the company has internally established a system to build a management system according to ISO requirements and continuously promote improvements, we have determined that we can operate the system sufficiently on our own, and we relinquished ISO14001 certification for all of our domestic business sites in FY2020.
For our overseas business sites, we will continue to maintain ISO14001 certification. In addition, our quality management system (ISO9001) has been certified both in Japan and overseas (San Chemical Co., Ltd. will also relinquish its ISO9001 certification in FY2020).
We will also continue our RC (safety, health, environment, and security) audits of domestic factories and research laboratories, which are conducted during annual site visits.
Environmental Action Plan 21-24
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Themes | FY2019 (base year) results | FY2023 results | FY2024 (final year) targets | Notes | |
---|---|---|---|---|---|
Targets | Reduction rate target versus base year | ||||
(1) GHG emissions (10,000 tons) |
31.1 Domestic: 17.6 Overseas: 13.5 |
23.1 Domestic: 12.3 Overseas: 10.8 |
29.5 or less | 5% or above | - |
(2) Energy consumption (10,000 kL) |
14.7 Domestic: 9.0 Overseas: 5.7 |
10.8 | 14.0 or less | 5% or above | - |
(3) Water consumption (1,000 ㎥) |
4,354 | 3,973 | 4,136 or less | 5% or above | Reduction of 1% or above a year |
(4) Waste generated (10,000 tons) |
4.8 | 4.0 | 3.6 or less | - | - |
(5) VOC*1 emissions (tons) | 112 Domestic: 89 Overseas: 22 |
52 Domestic: 44 Overseas: 8 |
90 or less Domestic: 80 or less Overseas: 10 or less |
19.7% or above | - |
- VOC: Total atmospheric emission of substances subject to former and current revisions of the PRTR Law, and PRTR substances specified by the Japan Chemical Industry Association
Scope : All facilities of Sanyo Chemical Industries, Ltd., all domestic subsidiaries & affiliates, and overseas subsidiaries & affiliates that have production bases*2
- 2 Sanyo Chemical Texas Industries, LLC; Sanyo Kasei (Thailand) Ltd.; Sanyo Kasei (Nantong) Co., Ltd.; San-Dia Polymers (Nantong) Co., Ltd.; SDP GLOBAL (MALAYSIA) SDN. BHD.
Environmental Impact Overview
FY2023 Material Flow
Figures in parentheses indicate the percentage change from the previous year.
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Unless noted, the values shown below are consolidated results for all domestic and overseas facilities
- Total domestic transport of all facilities of Sanyo Chemical Industries, Ltd., SDP Global Co., Ltd., and SAN NOPCO LIMITED
- Total of all facilities of Sanyo Chemical Industries, Ltd. and all domestic affiliates/subsidiaries
- Total of all facilities of Sanyo Chemical Industries, Ltd. plus domestic affiliates/subsidiaries; Sanyo Kasei (Thailand) Ltd.; Sanyo Kasei (Nantong) Co., Ltd.; San-Dia Polymers (Nantong) Co., Ltd.; and SDP GLOBAL (MALAYSIA) SDN. BHD.
Environmental Management Indicators
Environmental accounting (April 1, 2023 to March 31, 2024)
- Total of all facilities of Sanyo Chemical Industries, Ltd. plus domestic affiliates/subsidiaries; Sanyo Chemical Texas Industries, LLC; Sanyo Kasei (Thailand) Ltd.; Sanyo Kasei (Nantong) Co., Ltd.; San-Dia Polymers (Nantong) Co., Ltd.; and SDP GLOBAL (MALAYSIA) SDN. BHD. However, Sanyo Kasei (Thailand) Ltd. uses a fiscal year from January 1, 2023 to December 31, 2023.
Environmental Conservation Investments and Costs
[Classification according
to business activity]
(Unit: million yen)
Classification | Investment*1 | Costs*2 | |
---|---|---|---|
Facility area costs | (1) Pollution prevention costs | 164 | 884 |
(2) Global environment conservation costs | 31 | 640 | |
(3) Resource recycling costs | 58 | 1,378 | |
Upstream/downstream costs | 0 | 32 | |
Administrative costs | 0 | 411 | |
R&D costs | 0 | 760 | |
Social activity costs | 0 | 154 | |
Environmental remediation costs | 0 | 3 | |
Total | 252 | 4,263 |
- Investment amounts are based on receiving inspections for the period in question
- Cost amounts include depreciation
[Classification according to environmental conservation measures]
(Unit: million yen)
Classification | Investment | Costs |
---|---|---|
(1) Global warming measures | 37 | 630 |
(2) Ozone layer protection measures | 0 | 5 |
(3) Air-quality conservation measures | 136 | 407 |
(4) Noise and vibration measures | 0 | 70 |
(5) Environmental conservation measures for the aquatic, ground, and geologic environments | 44 | 446 |
(6) Waste and recycling measures | 58 | 1,383 |
(7) Measures for reducing chemical risk and emissions | 0 | 204 |
(8) Natural environment conservation | 0 | 12 |
(9) Other | 4 | 346 |
Total | 279 | 3,503 |
- R&D investment/expenses are not classified
[Economic impact of environmental conservation measures (monetary units)]
(Unit: million yen)
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Impact | Amount | Main items | |
---|---|---|---|
Energy saving | 26 | Reduction in purchase of electricity and steam by using waste heat and cogeneration, etc. | |
Resource saving | Waste reduction | 40 | Reduction in resource consumption and waste generation via process improvements |
Raw material use reduction (yield improvement) | 137 | Increase in product yield and reduction in process chemicals | |
Revenue from recycling | 78 | Income on sale of waste solvents, used containers, etc. | |
Total | 281 |
- Includes effects of non-investment measures (e.g., process improvements)
Environment, safety, and accident prevention investment
To conserve the environment and ensure safety, we continue to invest in environmental measures as well as in safety and disaster prevention, including industrial accident prevention, earthquake countermeasures, and 3Ds (Dirty, Dangerous, and Demanding jobs) improvements.
In FY2023, environmental investment totaled 250 million yen and safety/accident prevention investment was 720 million yen.
Environment, safety, and accident prevention investment
Breakdown of environment and safety/
accident prevention investment in FY2023
JEPIX* environmental efficiency indicator
We significantly improved environmental efficiency compared to FY2005 by reducing atmospheric emissions through measures taken in FY2005 to address ethylene oxide emissions, and in FY2012 to address propylene oxide emissions.
In FY2023, we further improved environmental efficiency from the previous fiscal year by reducing emissions of greenhouse gases and hazardous air pollutants.
Environmental efficiency (JEPIX) (domestic sites)
- Japan Environmental Policy Priorities Index
Environmental performance is evaluated by multiplying the load values of GHGs and hazardous air pollutants by a weighting coefficient indicating the degree of impact of each, and finally quantifying it as a single index called an Environmental Impact Point (EIP).
Environmental efficiency is EIP divided by value added. The smaller the total environmental impact, the better, and the greater the environmental efficiency.