Policy
We work on the 3Rs (reduce, reuse, and recycle) for the effective use of resources. In particular, we focus on reduction of waste generation.
Targets and results
Waste generation volume and recycle rate
The waste generation volume of 74 thousand tons in 2007 decreased to the 60 thousand ton-range in the late 2010s, because domestic factories, which generated the majority of waste in our group, worked hard to meet the challenge using our company-wide challenge system. In Japan, the amount of waste generated has been decreasing since FY2017 due to changes in the product mix, attributed to changes in the sales policy, and reduction in the production volume in addition to waste reduction measures. In FY2022, the amount of waste generated was 44,000 tons (35,000 tons in Japan and 10,000 tons overseas), which fell slightly short of the plan for the fiscal year due to an increase in the amount of waste generated by overseas subsidiaries and affiliates.
The recycling rate relative to the amount of waste generated is on the decline. It was found that part of waste commissioned to external treatment in FY2022 had not been thermally recycled, resulting in a recycling rate of 26%. The data on waste may not be accurate, so a retroactive review will be studied in FY2023. The landfill disposal volume is kept below 0.01% of the total volume of waste generated. There were 10 out of 13 facilities with zero landfill volume.
As the reduction of the volume of waste generated also leads to a reduction of CO2 emissions resulting from incineration disposal, we will address it as an important issue.
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ENVIRONMENTAL ACTION PLAN 21-24 | FY2024 target | FY2022 target | FY2022 result | Rating |
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Waste generation volume | 36 thousand tons or less | 41 thousand tons or less | 44 thousand tons | B - C |
- A; Excellent B; Good C; Bad
Resource saving and waste reduction
Material flow of waste in FY2022
Our Group generates a large amount of waste in which organic matter is mixed with water, including water produced after cleaning equipment and products and waste fluids generated in the manufacturing process. Such waste is not suitable for recycling. The amount of waste subject to internal and external weight reduction mainly by incineration accounts for 45.3% and 28.5%, respectively. About a quarter of the waste generated is recycled internally and externally.
Reduction of waste generation
In FY2018, the Management Policy was changed to stop sales of low-value-added products and shift the focus to sales of high-value-added products. This caused our product mix to change and resulted in a decrease in the production volume at business sites in Japan, which had been generating a large amount of waste. These measures turned out to be effective. Other measures were also implemented to reduce the generation of waste, such as optimization of the input of raw materials (reduction), improvement of the yield, and review of the frequency and method of cleaning equipment. The basic unit of waste generation per production volume has decreased.
Examples of recycling
In FY2022, about 3% of waste generated was recycled internally, while 24% was recycled externally.
(Specific examples)
- Solvents used for cleaning equipment are constantly reused in-house.
- Of solvents and monomers recovered from the production process, recyclable solvents and monomers are purified for reuse.
- Metals, wood, paper, and other materials are subject to external material recycling.
- Some waste plastics are subjected to external material recycling. Most waste plastics are subjected to thermal recycling.
Contribution through products
We offer product lines that contribute to the sustainable use of resources categorized by the keywords of “weight reduction,” “low additive amount,” “long service life,” “high durability,” “increased yield,” and “use of biomass (from petrochemicals).”
Contribution through superabsorbent polymers (SAPs)
Recently, efforts have been made to recycle disposable diapers, which have been increasing as general waste. One of the issues in recycling and treatment is dehydration, volume reduction, and recovery of SAPs, which are used as water-absorbing materials in disposable diapers. SDP Global Co., Ltd. developed SANWET DH, an SAP whose dewaterability has been improved while maintaining its water-absorbing and water retention performance as a water-absorbing material by harnessing polymerization technology, particle shape control technology, and surface treatment technology. Compared to conventional products, SANWET DH is characterized by higher dewaterability (improved by 30%), shorter dewatering time, and easier separation from other materials during recycling.
We also started the shipment of samples of SAPs that contained plant-derived biomass raw materials (10% or 25%) and acquired the Biomass Mark.
Information about the reduction of discharge and recycling of industrial waste products using plastics
We fall under the category of business operators that discharge a large amount of waste (250 tons or more per annum), as stipulated in the Act on Promotion of Resource Circulation for Plastics. The status of discharge of industrial waste of products using plastics is as shown in the table below. Subsidiaries and affiliates in Japan do not fall under the category of business operators that discharge a large amount of waste. However, they have been working to reduce discharge while sharing information with Sanyo Chemical. Part of the discharged waste is recycled as road base materials and raw materials for plastic products. Most of such waste is subject to thermal recycling.
Emissions status and reduction target of waste products using plastic
(unit : tons)
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Emission volume (Sanyo Chemical) | Emission volume (domestic SUBSIDIARIES & AFFILIATES*) | ||
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FY2021 | 1,061 | 48 | |
FY2022 | target | 1,052 | 46 |
result | 959 | 52 | |
FY2023 target | 1,185 | 48 |
- SDP Global Co., Ltd., San Chemical Co., Ltd., SAN NOPCO LIMITED, and San-Petrochemicals Co., Ltd.
Maintenance and management of industrial waste management facilities information
Based on the Act on Waste Management and Public Cleansing Article 15-2-3-2 in japan, we show the following status of maintenance and management of industrial waste management facilities.
Nagoya Factory(Tokai, Aichi prefecture, Japan)liquid combustion furnace
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The status of maintenance and management of industrial waste management facilities | File (Japanese PDF only) |
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The status of maintenance | |
Management of industrial waste management facilities (FY2023) | |
Management of industrial waste management facilities (FY2022) | |
Management of industrial waste management facilities (FY2021) | |
Management of industrial waste management facilities (FY2020) | |
Management of industrial waste management facilities (FY2019) |
Nagoya Factory(Tokai, Aichi prefecture, Japan)garbage incinerator
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The status of maintenance and management of industrial waste management facilities | File (Japanese PDF only) |
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The status of maintenance | |
Management of industrial waste management facilities (FY2023) | |
Management of industrial waste management facilities (FY2022) | |
Management of industrial waste management facilities (FY2021) | |
Management of industrial waste management facilities (FY2020) | |
Management of industrial waste management facilities (FY2019) |